We are one of the few manufacturers and suppliers of Dye-Spring in the world. The Dye-Spring manufactured by us are qualitatively superior and highly reliable. Made of high quality corrosion free stainless steel wire in AISI 304 and AISI 316 grade. Laced with sophisticated technology, we are capable of manufacturing ½ million Dye-Springs per year and meet the immediate requirement of our customer in shortest possible lead time.
We also manufacture conical Dye-Spring for high speed autoconers and radially compressible springs for high shrinkage yarns like nylon and acrylic. Dye-Springs Application : Used for dyeing and bleaching of yarn packages.
Salient Features of Tex Fab Make Dye-Springs :
The main spring coil is made on fully automatic machine with high production capacity and lacing is done on advanced machineries specially designed for this purpose.
Our dyesprings are heat treated for stress release and retention
Advantages of Dye-Spring :
Yarn packages on dye springs are pressed together to make a rigid column, thus equalizing the density variation of different packages facilitating uniform dyeing.
The pressing of dye spring packages increases the loading capacity of machines by 25 to 30%, resulting in higher production.
It causes equivalent savings in chemicals, water, heat energy and power consumption per kg of yarn dyed.
The spring design optimizes the flow of dye uniformly all over the yarn package leading to excellent dyeing results.
Dye springs are durable and are more economical than plastic tubes.
Tailor made production : We are capable of manufacturing Dye-Spring exactly as per our customer's specifications with regard to weight, diameter and length. Additional Information:
We have designed and developed economical and eco-friendly horizontal, tabular type HTTP yarn dyeing machine of capacity from 20 kgs up-to 240 Kgs/batch. These yarn dyeing machinery work on very low ratio from 1:3 to 1:5 depending on the nature of yarn and loading factor. Low liquor ratio results in proportionately large savings of water, heat energy, chemicals and effluent treatment cost besides savings in capital cost of water softening plant, boiler and effluent treatment plant. Application :Machine is suitable for dyeing all types yarn in package form. It is also suitable for dyeing zipper tapes, small width fabrics and warp beams.
Salient Features of Tex Fab make HTHP Horizontal tabular dyeing machine :
Costs less than vertical dyeing machines for small capacities.
Ceiling height required for machinery is not more than 3 meters. Hence, installation cost is low and machine can be easily installed on mezzanine or higher floors also.
The machine operation does not require overhead hoist or working platform.
Variable loading possible from 50 % upwards of the rated capacity with almost constant liquor ratio without using any dummies.
Heat exchanger is coil type, directly fitted inside the color addition tank resulting in most efficient and fast heat transfer.
The tubes are fully flooded but still works on air pad dyeing system. Thus saving cooling water, heat energy and electrical energy.
Opening/closing and locking/unlocking of all tube lids is done simultaneously and automatically by electro-pneumatic devices.
Design ensures complete drain of liquor from the machine every time. Thus, preventing accumulation of dye deposits inside the machine and contamination.
Machines are available in semi-auto or fully-auto mode of operation. The operations automated include fill, circulation, color / chemical dosing, drain & uninterrupted sequence of operations, besides controlled heating & cooling.
Specially developed dedicated PLC with microprocessor, live mimic and liquid crystal display (LCD) to indicate all process parameters, for better control and easy operation
Many optional features are offered to suit the varying requirement of the customers like pressure extraction of water, thermoflush, ph monitoring, variable frequency drive and more.
Texfab manufactures pilot dyeing machines and fabric dyeing machine for dyeing all kinds of fibres & yarns from 200 gms to 5kgs/batch. We custom design the machines to meet the varying demands of our clients.
Salient Features :
The machines have all the features of any large capacity machine, including identical ratio and other process control features for exact reproducibility of dyeing results in bulk.
Steam, thermik fluid or electrical heating system or dual systems can be offered.
Two or more machines can be offered on a common platform to save space.
The machines are table top models with integrated electrical control panel for ease of operation.